An In-Depth Comparison of Patches Processing Methods: Merrow, Hand-Cutting, Heat Cutting, and Laser Cutting

An In-Depth Comparison of Sleeve Label Processing Methods:

Merrow, Hand-Cutting, Heat Cutting, and Laser Cutting

▶ Why laser technology plays a more important role in the field of clothing production

Adorning a garment with an exquisite sleeve label badge instantly showcases a sense of fashion taste. This tiny yet crucial detail adds a lot of charm to clothing and textiles. However, have you ever wondered about the fascinating crafts hidden behind the production of these sleeve label badges? Each method emits unique charm and magical effects during the manufacturing process.

laser cut patch

From the classic and efficient Merrow technique to the artisanal hand-cutting, as well as the precise and convenient heat cutting and the technologically delicate laser cutting – let’s delve into the mysteries of these crafts and explore the infinite charm they bring to sleeve label badges.

Main methods of patch making

▶Visual systems contribute to accurate pattern recognition and cutting:

Introduction: The Merrow technique is an exquisite edge-making process for sleeve labels, utilizing the magical power of the Merrow sewing machine. This special sewing machine uses custom-made Merrow needles to weave dense and covering stitches along the edge of the sleeve label, cleverly preventing the fabric from fraying.

Function: The effectiveness of the Merrow technique is evident – it firmly secures the sleeve label to the garment, avoiding the troublesome issue of fraying edges. Additionally, the edges of the sleeve label appear neat and smooth, enhancing the appearance of the clothing.

Advantages: The Merrow technique excels in efficient production and stable stitches. Its rapid production capability makes it an excellent choice for large-scale manufacturing. Whether dealing with tough fabrics or soft rubber, the Merrow technique can handle various materials of sleeve labels with ease.

Disadvantages: However, due to the nature of the Merrow technique, the edges of the sleeve label may have a slight roughness. This aspect needs special attention, as certain intricate designs might not be suitable for this technique.

Advantages: Flexibility is a significant advantage of the hand-cutting technique. It can easily adapt to various shapes and sizes, making it the preferred choice for custom-made sleeve labels suitable for small-scale production and personalized customization.

Disadvantages: However, due to its reliance on skilled manual work, hand-cutting is relatively slow compared to other methods. It requires craftsmen to invest more time and effort, making it unsuitable for large-scale production. Yet, it is precisely this craftsmanship that imbues each sleeve label with a unique historical ambiance and emotional touch.

Advantages: The edges are neat and smooth, resulting in a professional and refined appearance. It is suitable for medium-scale production and can be automated to improve production efficiency.

Disadvantages: Heat cutting cannot handle overly complex shapes, limiting design possibilities. The production speed is relatively slower, which might not be suitable for high-speed production demands.

Advantages: Laser cutting stands out with its exceptional cutting precision. Its high precision cutting capability ensures the sleeve label edges are smooth, delicate, and leave no traces. Therefore, laser cutting is the ideal choice for producing highly personalized sleeve labels, satisfying fashion brands’ pursuit of utmost attention to detail. Moreover, laser cutting is not limited by materials, suitable for various fabrics and rubber, be it soft and delicate silk or tough and durable leather – it can handle them all with ease.

Disadvantages: Although laser cutting demonstrates significant advantages in its cutting precision during the production process, its initial investment is relatively high, which is a limitation. The application of high-tech equipment and technology makes laser cutting more costly, making it unsuitable for small-scale production. For some smaller brands or manufacturers, cost might be a consideration.

Application of laser engraving technology in the field of patch making

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