How to Laser Cut Gear?
How to Laser Cut Gear?
Contents ( Indexable )
▶ Follow These Steps To Laser Cut Gear
▶ Precautions To Take When Using Laser Cut Gear
▶ Advantages of Using A Cloth Laser Cutting Machine for Gear
▶ Why Choose CO2 Laser Cutter
▶ Recommended Fabric Laser Cutter
▶ FAQs
Laser cut gears offer precision, efficiency, and versatility for industrial and DIY projects.
This guide explores the key steps for laser cut tactical gear—from material selection to design optimization—ensuring smooth, durable gear performance. Whether for machinery, robotics, or prototypes, mastering laser-cutting techniques enhances accuracy and reduces production time.
Discover expert tips to avoid common pitfalls and achieve flawless results. Perfect for engineers, makers, and hobbyists alike!
Follow These Steps To Laser Cut Gear:
Laser Cutting Gear Has Several Notable Characteristics.
1. Pinpoint Accuracy: Even the most complex gear shapes come out perfect—no wobble, no misalignment.
2. Zero Physical Stress: Unlike saws or drills, lasers don’t bend or warp materials, keeping your gear’s integrity intact.
3. Speed + Versatility: Cut metals, plastics, or composites in minutes, with minimal waste. Need 10 gears or 1,000? The laser handles both effortlessly.
1. Always wear laser-safe goggles—stray reflections can damage eyes.
2. Clamp materials tightly. A slipping gear = ruined cuts or worse, a damaged machine.
3. Keep the laser lens clean. Dirty optics lead to weak or inconsistent cuts.
4. Watch for overheating—some materials (like certain plastics) can melt or emit fumes.
5. Dispose of waste properly, especially with materials like coated metals or composite
Advantages of Using A Cloth Laser Cutting Machine for Gear
Precise Cutting
Firstly, it allows for precise and accurate cuts, even in intricate shapes and designs. This is especially important for applications where the fit and finish of the material are crucial, such as in protective gear.
Fast Cutting Speed & Automation
Secondly, a laser cutter can cut Kevlar fabric which can be fed & conveyed automatically, making the process faster and more efficient. This can save time and reduce costs for manufacturers who need to produce large quantities of Kevlar-based products.
High Quality Cutting
Finally, laser cutting is a non-contact process, meaning that the fabric is not subjected to any mechanical stress or deformation during cutting. This helps to preserve the strength and durability of the Kevlar material, ensuring that it retains its protective properties.
The Cordura Cut By Laser Machine
Learn More about How to Laser Cut Tactical Gear
Why Choose CO2 Laser Cutter
Here is a comparison about Laser Cutter VS CNC Cutter, you can check out the video to learn more about their features in cutting fabric.
Related Materials & Applications of Laser Cutting
1610 CO2 Laser Cutting Machine
1610 CO2 Laser Cutting Machine
| Working Area (W * L) | 1600mm * 1000mm (62.9” * 39.3 ”) |
| Software | Offline Software |
| Laser Power | 100W/150W/300W |
| Laser Source | CO2 Glass Laser Tube or CO2 RF Metal Laser Tube |
| Mechanical Control System | Belt Transmission & Step Motor Drive |
| Working Table | Honey Comb Working Table / Knife Strip Working Table / Conveyor Working Table |
| Max Speed | 1~400mm/s |
| Acceleration Speed | 1000~4000mm/s2 |
Learn More: 1610 CO2 Laser Cutting Machine
Industrial Laser Cutter for Kevlar
| Working Area (W * L) | 1600mm * 3000mm (62.9’’ *118’’) |
| Laser Power | 150W/300W/450W |
Learn More: Industrial Laser Cutter for Kevlar
Kevlar Fabric Laser Cutter
| Working Area (W * L) | 1600mm * 1000mm (62.9” * 39.3 ”) |
| Laser Power | 100W/150W/300W |
Learn More: Kevlar Fabric Laser Cutter
FAQs
How to Prevent Cordura from Fraying?
Uncoated Cordura should be carefully sealed at the edges with a lighter or soldering iron before processing to prevent fraying.
What Cannot Be Cut with A Laser Cutter?
Materials you should not process with a laser
These materials include: Leather and artificial leather that contains chromium (VI) Carbon fibers (Carbon) Polyvinyl chloride (PVC)
How Do You Cut Gears?
The most common gear-cutting processes include hobbing, broaching, milling, grinding, and skiving. Such cutting operations may occur either after or instead of forming processes such as forging, extruding, investment casting, or sand casting. Gears are commonly made from metal, plastic, and wood.
What Is The Main Disadvantage of Laser Cutting?
Limited Material Thickness – Lasers are limited as to the thickness they can cut. The maximum is typically 25 mm. Toxic Fumes – Certain materials produce dangerous fumes; therefore, ventilation is required. Power Consumption – Laser cutting consumes large amounts of power.