How to Laser Cut Woven Label?
How to Laser Cut Woven Label?
(Roll) woven label laser cutting machine
The woven label is made of polyester of different colors and woven together by the jacquard loom, which brings durability and vintage style. There are various types of woven labels, that are used in apparel and accessories, such as size labels, care labels, logo labels, and origin labels.
For cutting woven labels, the laser cutter is a popular and efficient cutting technology.
Laser cut woven label can seal the edge, realize precise cutting, and produce high-quality labels for high-end designers and small makers. Especially for roll woven labels, laser cutting provides a high automation feeding and cutting, that greatly enhances production efficiency.
In this article we will talk about how to laser cut woven label, and how to laser cut roll woven label. Follow me and dive into it.
Table of Contents
1. How to Laser Cut Woven Label?
2. Recommend Woven Label Laser Cutting Machine
3. Advantages of Laser Cutting Woven Label
4. Label Types of Laser Cutting
How to Laser Cut Woven Label?
Step 1. Put the Woven Label
Put the roll woven label on the auto-feeder, and get the label through the pressure bar to the conveyor table. Ensure the label roll is flat, and align the woven label with the laser head to ensure accurate cutting.
Step 2. Import the Cutting File
The CCD camera recognizes the feature area of the woven label patterns, then you need to import the cutting file to match it with the feature area. After matching, the laser can automatically find and cut the pattern.
Step 3. Set the Laser Speed & Power
For general woven labels, laser power of 30W-50W is enough, and the speed you can set is 200mm/s-300mm/s. For the optimal laser parameters, you better consult your machine supplier, or make several tests to get.
Step 4. Start Laser Cutting Woven Label
After setting, start the laser, the laser head will cut the woven labels according to the cutting file. As the conveyor table moves, the laser head keeps cutting, until the roll is finished. The whole process is automatic, you just need to monitor it.
Step 5. Collect the finished pieces
Collect the cut pieces after laser cutting.
Woven Label Laser Cutting Machine
Have a idea of how to use laser to cut woven label, now you need to get a professional and reliable laser cutting machine for your roll woven label. The CO2 laser is compatible with most fabric including woven labels (we know it’s made of polyester fabric).
Considering the features of roll woven label, we designed a special auto-feeder and conveyor system, that can help the feeding and cutting process run smoothly and automatically.
Besides for roll woven label, we have the common laser cutting machine with a stationary working table, to complete the cutting for the label sheet.
◆ High Precision
Laser cutting provides exceptionally fine and accurate cuts, allowing for intricate designs and detailed patterns that would be difficult to achieve with traditional cutting tools.
◆ Smooth Edge
The laser’s heat ensures that the cut edges are smooth and free of splinters, which is particularly beneficial for decorative and finished products.
◆ High Efficient
Laser cutting is a fast process, capable of cutting through MDF quickly and efficiently, making it suitable for both small-scale and large-scale production.
◆ No Physical Wear
Unlike saw blades, the laser does not physically contact the MDF, meaning there is no wear and tear on the cutting tool.
◆ Max Material Utilization
The precision of laser cutting minimizes material wastage, making it a cost-effective method.
◆ Customized Design
Capable of cutting complex shapes and patterns, laser cutting MDF can accomplish projects that would be difficult for you to accomplish with traditional tools.
◆ Versatility
Laser cutting is not limited to simple cuts; it can also be used for engraving and etching designs onto the surface of MDF, adding a layer of customization and detail to projects.
Learn more about Laser Cutting MDF >
What Can You Do with MDF Laser Cutting?
1. Furniture Making: For creating detailed and intricate components.
2. Signage & Letters: Producing custom signs with clean edges and precise shapes for your laser cut letters.
3. Model Making: Crafting detailed architectural models and prototypes.
4. Decorative Items: Creating ornamental pieces and personalized gifts.
Any Ideas about Laser Cutting MDF, Welcome to Discuss with Us!
What Laser Type is Suitable for Cutting MDF?
There are different laser sources like CO2 Laser, diode laser, fiber laser, that are suitable for various materials and applications. Which one is suitable for cutting MDF(and engraving MDF)? Let’s dive into.
1. CO2 Laser:
Suitable for MDF: Yes
Details: CO2 lasers are the most commonly used for cutting MDF due to their high power and efficiency. They can cut through MDF smoothly and precisely, making them ideal for detailed designs and projects.
3. Diode Laser:
Suitable for MDF: Limited
Details: Diode lasers can cut through some thin MDF sheets but are generally less powerful and efficient compared to CO2 lasers. They are better suited for engraving rather than cutting thick MDF.
3. Fiber Laser:
Suitable for MDF: No
Details: Fiber lasers are typically used for metal cutting and are not suitable for cutting MDF. Their wavelength is not well absorbed by non-metal materials like MDF.
Further Information: CO2 Laser VS Fiber Laser>
4. Nd:YAG Laser:
Suitable for MDF: No
Details: Nd:YAG lasers are also primarily used for metal cutting and welding, making them unsuitable for cutting MDF boards.
How to Choose Laser Cutting Machine for MDF?
CO2 Laser is the most suitable laser source for cutting MDF board, next, we are gonna introduce a few of popular and common CO2 Laser Cutting Machine for MDF board.
Some Factors You Should Consider
About the MDF cutting laser machine, there are some factors you should consider when selecting:
1. Machine Size(working format):
The factor determines how size of the patterns and MDF board you are gonna use a laser to cut. If you buy mdf laser cutting machine for making small decoration, crafts or artwork for hobby, the working area of 1300mm * 900mm is suitable for you. If you are engaged in processing large signage or furniture, you should choose a large format laser cutting machine such as with a 1300mm * 2500mm working area.
2. Laser Tube Power:
How much of the laser power determines how powerful the laser beam is, and how thick of MDF board you can use the laser to cut. Generally speaking, 150W laser tube is the most common and can meet most MDF board cutting. But if your MDF board is thicker up to 20mm, you should choose 300W or even 450W. If you are gonna cut thicker more than 30mm, the laser is not suitable for you. You should choose the CNC router.
Related Laser Knowledge: How to extend the service life of laser tube >
3. Laser Cutting Table:
For cutting wood like plywood, MDF, or solid wood, we suggest using the knife strip laser cutting table. The laser cutting table consists of multiple aluminum blades, that can support the flat material and maintain minimal contact between laser cutting table and material. That is ideal to produce a clean surface and cut edge. If your MDF board is so thick, you can also consider using the pin working table.
4. Cutting Efficiency:
Evaluate your productivity such as the daily yield you want to reach, and discuss it with an experienced laser expert. Usually, the laser expert will recommend multiple laser heads or higher machine power to help you with the expected yield. Besides, there are other laser machine configurations like servo motors, gear and rack transmission devices, and others, that all have an impact on the cutting efficiency. So it’s wise to consult your laser supplier and find optimal laser configurations.
Have no idea of how to choose laser machine? Talk with our laser expert!
Popular MDF Laser Cutting Machine
Small Laser Cutter & Engraver for MDF
• Working Area: 1300mm * 900mm (51.2” * 35.4 ”)
• Laser Power: 100W/150W/300W
• Max Cutting Speed: 400mm/s
• Max Engraving Speed: 2000mm/s
• Mechanical Control System: Step Motor Belt Control
Large Laser Cutting Machine for MDF
• Working Area: 1300mm * 900mm (51.2” * 35.4 ”)
• Laser Power: 100W/150W/300W
• Max Cutting Speed: 400mm/s
• Max Engraving Speed: 2000mm/s
• Mechanical Control System: Step Motor Belt Control
Learn more about the laser cutting MDF or other wood
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Complete Guide: Wood Laser Cutting
Pine, Laminated Wood, Beech, Cherry, Coniferous Wood, Mahogany, Multiplex, Natural Wood, Oak, Obeche, Teak, Walnut and more.
Almost all wood can be laser cut and the laser cutting wood effect is excellent.
But if your wood to be cut adhered to toxic film or paint, safety precaution is necessary while laser cutting.
If you are not sure, inquire with a laser expert is the best.
Learn more about Laser Cutting Wood Guide >
Cutting Acrylic: CNC VS Laser Cutter
When it comes to acrylic cutting and engraving, CNC routers and lasers are often compared.
Which one is better?
The truth is, they are different but complement each other by playing unique roles in different fields.
What are these differences? And how should you choose? Get through the article and tell us your answer.
Learn more about CNC VS Laser for Cutting Acrylic >
Everything about Laser Cutting Machine
Laser Cutting, as a subdivision of applications, has been developed and stands out in cutting and engraving fields. With excellent laser features, outstanding cutting performance, and automatic processing, laser cutting machines are replacing some traditional cutting tools. CO2 Laser is an increasingly popular processing method. The wavelength of 10.6μm is compatible with almost all non-metal materials and laminated metal. From daily fabric and leather, to industrial-used plastic, glass, and insulation, as well as craft materials like wood and acrylic, the laser cutting machine is capable of handling these and realizing excellent cutting effects.